Waypaver International and KUKA provide predesigned manufacturing unit automation answer to construct housing with car-factory effectivity and precision

BOISE, Idaho, Sept. 22, 2022 /PRNewswire/ — Pioneers in modular building and automotive manufacturing unit automation have teamed as much as advance the development business. U.S. modular housing pioneer, Waypaver International and German automation chief KUKA are right this moment unveiling a predesigned automation answer to provide modular housing. The answer, System P4, offers every thing a manufacturing unit proprietor wants for an automatic modular housing operation, off the shelf.

System P4 is designed by Waypaver, powered by KUKA automation know-how, and backed by the P4 Housing Collective. The P4 Housing Collective contains 4 separate firms: Waypaver, Prefab Logic, Modular Maven, and Effektiv House. The group collectively provides a building ecosystem of plant design, folks improvement, preconstruction design/engineering, and merchandise able to be constructed—designed collectively to work along with System P4.

System P4 started with a collaboration between Rick Murdock, CEO and Founder of Waypaver, and Timo Heil, one of many CEO’s of the KUKA System Group. Murdock and his business accomplice Curtis Fletcher pioneered using automation in building in what’s now the very best quantity automated modular manufacturing unit within the western U.S. Following this success, Murdock and Fletcher had been sought out by builders, manufacturing unit homeowners, and municipalities searching for new options to the worldwide housing disaster.

“Developing the world’s first automated plant of its kind forced us to make big advancements in construction engineering and manufacturing,” Murdock mentioned. “The goal has always been to learn and share better ways to build, advance modular construction, and make housing more attainable worldwide. Collaborating with KUKA on System P4 is a major next step because it gives future factory owners a turnkey solution based on real-world lessons learned by pioneers in both construction and automation.”

Heil—who has in depth expertise within the conceptual design, planning and implementation of complicated methods—provides, “KUKA has played a decisive and global role in shaping the automation of the automotive industry in its more than 100-year history. Together with the strong team around the P4 system, we will put all our know-how into a paradigm shift in the way we build homes. Because nothing less than that is needed to meet the global challenge of housing shortages. Automation closes the wide gap between construction capacity and demand, while also making construction more efficient—both in terms of cost and sustainability.”

KUKA, a frontrunner in automation for car-manufacturing, had a imaginative and prescient for a way their know-how and automation experience may very well be used to construct housing. Murdock, Heil, and Fletcher teamed as much as envision a manufacturing unit design that might mix KUKA know-how and innovation with the confirmed finest practices of automated modular building to offer modular manufacturing unit startups a predesigned answer. The consequence, System P4, is a whole answer together with Waypaver plant flooring structure and logistics mixed with KUKA robotics automation, {hardware}, and integration companies.

System P4 is a response to the worldwide housing disaster due partially to labor shortages and inefficiencies in building. According to McKinsey & Co, building is the world’s largest business, but it has been one in all final and slowest to advance technologically. Between 1900 and right this moment, automotive manufacturing has made staggering developments. In the Twenties, it took Ford 12 hours to provide a automotive; right this moment a automotive is produced in lower than a minute. With System P4, Murdock, Heil, and Fletcher see related alternatives to cut back the time it takes to construct housing—whereas relieving staff within the building trades of bodily stress.

“Our constant focus is making homes attainable, and making construction more precise, more productive, and easier,” Fletcher mentioned. “The P4 Housing Collective is a team of separate companies united around this shared passion. We’ve made huge progress with data-driven methods for smarter construction and standard products plus automation to take the back-breaking work off of people. System P4 is powered by KUKA, and backed by data-driven preconstruction, off-the-shelf products, and people development programs—all designed to work together with System P4. This is great news for developers, municipalities, and modular builders looking to establish their own steady stream of quality housing.”

KUKA is a worldwide automation company with gross sales of round 3.3 billion euro and roughly 14,000 workers. The firm is headquartered in Ausburg, Germany. As one of many world’s main suppliers of clever automation options, KUKA provides clients every thing they want from a single supply: from robots and cells to completely automated methods and their networking in markets comparable to automotive, electronics, steel and plastic, shopper items, e-commerce/retail and healthcare.

System P4
System P4 is the primary automation system predesigned as a turnkey automation answer for offsite building. System P4 is designed to set a lot increased benchmarks for sq. toes of housing produced per individual in addition to variety of housing modules accomplished per 40-hour workweek. The system takes confirmed approaches of building automation to new ranges: decreasing steps, placing supplies at level of use, advancing prefabrication, prioritizing machine features for security, lowered bodily stress, and digitizing store drawings and workplace communications. System P4 is backed by the P4 Housing Collective and powered by KUKA.

Waypaver International
Waypaver International is a small and mighty group of modular manufacturing specialists with confirmed experience serving to design quite a few modular vegetation. The group’s members common greater than 30 years in modular building every. Waypaver’s founder led the event of the primary automated modular plant of its form, and acted because the manufacturing unit’s most senior supervisor because it turned the highest-volume modular manufacturing unit within the western U.S. in lower than three years. Collectively, the group has led the design of greater than a dozen modular vegetation. Waypaver is dedicated to serving to potential plant homeowners and operators perceive dangers, keep away from pricey errors, and benefit from the journey of paving the best way for a wiser, sooner, extra environment friendly building business worldwide.

The P4 Housing Collective
P4 Housing Collective is a group of impartial firms working to supercharge the development course of via an ecosystem of ordinary services designed collectively to work collectively. P4 is an abbreviation of the 4 components, together with:

Plants: automation, robotics, software program, integration, facility design and operational consulting led by Waypaver International

People: Factory startup tradition packages, trendy workplace design, and business innovation consulting led by Modular Maven

Precon (preconstruction): data-driven preconstruction, digital twin know-how, skilled mission design and logistics group led by Prefab Logic

Products: off-the-shelf plans pre-vetted for automation, constructability, and optimized supplies provide chain led by Effektiv House

SOURCE Prefab Logic

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