CHANGSHA, China, Oct. 18, 2022 /PRNewswire/ — SANY Heavy Industry (“SANY”), a number one enterprise of the high-end tools manufacturing trade, now has two licensed lighthouse factories as a part of the celebrated World Economic Forum (WEF)’s Global Lighthouse Network (GLN). The No. 18 Factory in Changsha is the second licensed Lighthouse Factory within the international heavy trade after SANY’s drilling equipment manufacturing unit in Beijing.
The GLN, established in collaboration with McKinsey, acknowledges Lighthouse Factories around the globe, that are factories which can be pioneers of digital manufacturing and Globalization 4.0 and characterize the best stage of clever manufacturing (IM) and digitalization.
In response to the challenges of cycle fluctuations within the heavy trade market and multi-variety but low-volume manufacturing of heavy elements, SANY has absolutely leveraged versatile automated manufacturing, AI and scaled IoT options to set up a digital and versatile manufacturing system of heavy tools within the No. 18 Factory. The enhancements are important: SANY has achieved a 123 % growth of manufacturing capability, 98 % improve in productiveness and 29 % discount in unit manufacturing prices.
“There are only two Lighthouse Factories in the global heavy industry, and both are SANY’s. Getting the second certification is a recognition of our expertise and demonstrates our great achievements in advanced manufacturing and digital transformation,” stated Xiang Wenbo, Chairman of SANY Heavy Industry.
This July, SANY was named as one of many “50 Smartest Companies” by MIT Technology Review, whereas its No. 18 manufacturing unit is changing into the “smartest” Lighthouse Factory of heavy equipment:
- The 100,000-square-meter manufacturing unit produces pump vehicles, trailer pumps and truck-mounted pumps, the market shares of which have been the best globally for consecutive years.
- The manufacturing unit’s 9 main manufacturing processes and 32 typical manufacturing situations have achieved full automation.
- Every pump produced from the manufacturing unit is given an unique “ID card” from the start of the manufacturing, and is intelligently dispatch by the MOM “factory brain” all through the entire manufacturing course of. The manufacturing unit has achieved all parts of clever manufacturing.
- All of the reducing and sorting of metal plates are accomplished by AI robots with 3D visualization, which improves the precision to 1mm, shortens the time by 60 % and reduces materials waste by practically half.
- The 1,540 sensors and 200 absolutely networked robots deployed all through the manufacturing unit is producing over 30TB of huge information day by day.
- With arc monitoring expertise, the three.7-meter-long 2.6-ton pump truck turntable has realized fixture-free gripping and welding for the primary time within the trade.
SANY has invested 500 million yuan (USD 69.53 million) and innovatively achieved breakthroughs of 55 core applied sciences since Changsha Factory 18 mission in 2020.
The IM transformation of Changsha Factory 18 has boosted its manufacturing capability by 123 %, employees effectivity by 98 % and general automation charge by 76 %, with the aptitude of manufacturing 263 SKUs. In 2021, the per-capita manufacturing worth of the manufacturing unit reached 14.7113 million yuan (USD 2.05 million), and the per-square-meter worth was 154,000 yuan (USD 21,410).
The unique technological and technical options born within the Changsha Factory 18 mission have been shortly promoted in SANY’s 45 different factories. The 46 digitally remodeled factories have mapped the blueprint of good factories within the context of the fourth industrial revolution, increasing IM to the upstream and downstream hyperlinks of the commercial chain on the identical time.
“SANY is committed to the digital and intelligent transformation of intelligent products, manufacturing and operations through continuous technological advancement and experience sharing, and we thrive to become the IM benchmark of the global construction machinery industry,” added Xiang.
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