CATL's Sichuan plant selected as Lighthouse factory by World Economic Forum

NINGDE, China, Oct. 12, 2022 /PRNewswire/ — Sichuan Contemporary Amperex Technology Limited (CATL-SC), a wholly-owned subsidiary of CATL, has been added to the Global Lighthouse Network (GLN) by the World Economic Forum, making it CATL’s second Lighthouse plant following its Ningde facility, which was included in GLN in 2021. So far there are solely two Lighthouse factories within the battery trade globally, each of that are CATL’s manufacturing services.

The World Economic Forum made the next remarks about CATL: “To catch up with significant business growth, and higher quality and sustainability expectation, CATL builds up a large greenfield in Yibin city. The plant further deployed in depth AI, IoT and flexible automation on top of CATL Ningde headquarters lighthouse digital initiatives, and has achieved 17% increased line speed, 14% reduced yield loss, and zero carbon emission.”

The Global Lighthouse Network is a group of producing websites that present management within the adoption and integration of the cutting-edge applied sciences of the Fourth Industrial Revolution. Francisco Betti, Head of Advanced Manufacturing and Value Chains on the World Economic Forum, mentioned: “The new factories of the Global Lighthouse Network show how manufacturers can meet business goals while having a positive impact on economies, peoples’ livelihoods and the environment. The challenge for companies and policymakers is how much they can scale-up these innovations across whole production networks and value chains.”

Fourth Industrial Revolution applied sciences drives productiveness, sustainability and resilience

In the context of complete digital transformation of battery trade, CATL is accelerating digital innovation in battery’s full life cycle relating to battery design, manufacturing, utilization, and recycling, so as to satisfy the necessities for top precision course of, quick manufacturing velocity, and prime quality.

• Green Energy Management. CATL has developed an vitality administration system that collects knowledge from over 40,000 sensors deployed within the plant by Narrow Band-IoT & 5G wi-fi options. Supported by a sophisticated algorithm, the system has calculated every tools’s working parameters with optimized vitality consumption of the system.
• Intelligent manufacturing administration. By growing a closed-loop coating course of management algorithm, CATL-SC is ready to mannequin and deeply be taught the mixed parameters of greater than 1,000 powders and fluids, attaining exact management of foil coating in micron and milligram ranges, thus drastically bettering the consistency of merchandise.

Also, primarily based on digital and simulation improvement, pack strains of CATL-SC have achieved 80% automated. Supported by automated gluing course of, the manpower of the gluing course of line is lowered by 70%, attaining 99.8% certified price.

• Extreme high quality administration. With the appliance of high-precision visible inspection tools and AI know-how, CATL-SC has achieved recognition accuracy to micron degree, which stimulated breakthroughs of defect detection in means of welding, winding and former course of beneath high-speed fluid situation.
• Highly exact security administration. Safety administration is essential to CATL-SC, which is presently one of many largest EV battery manufacturing bases on the earth. By combining video streaming and AI know-how, it has lowered the chance of missed inspection. Through video streaming, the system can routinely determine operation errors such as combined placement of indicators and channel occupation, and is ready to label and save photographs routinely. Supported by infrared thermal and AI know-how, it has centralized temperature monitoring of battery cells in warehouses and temperature monitoring of battery cells in key high-temperature processes.

As a world chief to attain the world’s first Lighthouse factory within the battery trade, CATL has lowered the defect price of its merchandise to PPB degree. It is now in an effort to copy its Sichuan plant’s experiences in agile and versatile clever manufacturing in all its 13 manufacturing bases worldwide, thus contributing to the high-quality improvement of the brand new vitality trade amid the Fourth Industrial Revolution.

Photo – https://mma.prnewswire.com/media/1918979/image_1.jpg

View authentic content material:https://www.prnewswire.co.uk/news-releases/catls-sichuan-plant-selected-as-lighthouse-factory-by-world-economic-forum-301646674.html

Source link